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精密与特种加工技术(第3版) 读者对象:本书可作为高等工科院校机械设计制造及其自动化专业的教材,也可供从事机械制造业的工程技术人员参考使用。
本书融合了“精密与超精密加工技术”、“特种加工”、“3D 打印技术”和“微纳加工技术”等课程的核心教学内容,以此为基础构建了本书的知识体系,重点讲解精密与特种加工技术的基本原理、工艺特点和典型应用。全书共10 章,涉及精密、超精密切削与磨料加工,热作用、电化学作用、化学作用、机械作用等能量作用的特种加工及其复/组合加工、3D 打印、微纳加工与MEMS 等内容。除了第1 章,其他章均附有典型案例和拓展知识,便于读者加深理解。本书可作为高等工科院校机械设计制造及其自动化专业的教材,也可作为从事机械制造业的工程技术人员的参考书。
明平美,教授,博士后研究人员,博士生导师。河南省学术技术带头人,河南省科技创新杰出青年,河南省高校科技创新人才,河南省教育厅学术技术带头人,河南省高校青年骨干教师。首批中国博士后科学基金特别资助计划入选者。"高性能特种加工技术与装备”河南省高校科技创新团队负责人,河南理工大学"表面微纳结构特种加工技术”科技创新团队负责人。美国明尼苏达大学做访问学者。中国机械工程学会,中国微米纳米技术学会高级会员,河南省科技特派员。河南省高校"先进制造技术与装备科研团队”核心成员。现从事特种加工(主要是电铸、电解加工、电沉积)、微细加工和矿山机械设计及制造等方面的教学与科研工作。
目 录
第1 章 绪论 ································································································.1 1.1 精密与超精密加工的产生与主要特点 ·····················································.1 1.2 特种加工技术的产生与主要特点 ···························································.3 1.3 精密与特种加工的分类 ········································································.5 1.4 特种加工技术对机械制造工艺的影响 ·····················································.9 1.5 精密与特种加工技术的地位与发展趋势 ················································.10 1.5.1 精密与特种加工技术的地位 ·······················································.10 1.5.2 精密与特种加工技术的发展趋势 ·················································.10 习题 ······································································································.11 思政素材 ································································································.11 第2 章 精密与超精密切削加工技术 ································································.13 2.1 主要特点和关键技术 ·········································································.13 2.1.1 主要特点 ···············································································.13 2.1.2 关键技术 ···············································································.14 2.2 切削原理 ························································································.14 2.2.1 概述······················································································.14 2.2.2 切屑的形成 ············································································.15 2.2.3 加工表面的形成 ······································································.17 2.2.4 表面破坏层及其应力状态 ··························································.17 2.3 金刚石刀具 ·····················································································.18 2.3.1 金刚石性能、晶体结构与晶体定向 ··············································.18 2.3.2 金刚石刀具设计 ······································································.20 2.3.3 金刚石刀具刃磨 ······································································.22 2.4 典型超精密切削加工设备 ···································································.22 2.5 精密与超精密切削加工应用 ································································.23 2.5.1 精密与超精密车削加工 ·····························································.24 2.5.2 精密与超精密铣削加工 ·····························································.26 习题 ·····································································································.28 思政素材 ·······························································································.28 拓展知识 ·······························································································.29 典型案例 ·······························································································.29 第3 章 精密与超精密磨料加工技术 ································································.31 3.1 精密与超精密磨削加工 ······································································.32 3.1.1 精密与超精密砂轮磨削加工 ·······················································.32 3.1.2 砂带磨削加工 ·········································································.36 3.1.3 精密与超精密磨削加工的应用 ····················································.38 3.2 精密研磨与抛光加工 ·········································································.40 3.2.1 精密研磨与抛光加工原理 ··························································.40 3.2.2 影响精密研磨与抛光加工质量的工艺因素 ·····································.41 3.2.3 精密研磨与抛光工具 ································································.43 3.2.4 研磨抛光新工艺 ······································································.44 3.3 光整加工 ························································································.46 3.3.1 珩磨加工 ···············································································.47 3.3.2 超精加工 ···············································································.51 习题 ·····································································································.53 思政素材 ·······························································································.53 拓展知识 ·······························································································.54 典型案例 ·······························································································.54 第4 章 热作用特种加工技术 ·········································································.56 4.1 电火花加工 ·····················································································.56 4.1.1 电火花加工的基本原理、分类与应用 ···········································.56 4.1.2 电火花加工原理 ······································································.59 4.1.3 电火花加工机床 ······································································.63 4.1.4 电火花加工用工具电极的制备 ····················································.77 4.1.5 电火花加工的基本工艺规律 ·······················································.81 4.1.6 电火花加工的典型应用 ·····························································.91 4.2 电火花线切割加工 ···········································································.100 4.2.1 电火花线切割加工原理、特点及应用范围 ····································.100 4.2.2 电火花线切割加工设备 ····························································.101 4.2.3 电火花线切割加工控制系统和编程 ·············································.106 4.2.4 电火花线切割加工工艺指标及影响因素 ·······································.112 4.2.5 电火花线切割加工的扩展应用 ···················································.117 4.3 激光加工 ·······················································································.118 4.3.1 激光加工原理及典型激光器 ······················································.119 4.3.2 激光加工主要应用领域 ····························································.122 4.4 电子束加工 ····················································································.131 4.4.1 电子束加工设备与加工原理 ······················································.131 4.4.2 电子束加工主要应用领域 ·························································.133 4.4.3 电子束加工的特点 ··································································.137 习题 ····································································································.137 思政素材 ······························································································.138 拓展知识 ······························································································.139 典型案例 ······························································································.139 第5 章 电化学作用特种加工技术 ·································································.141 5.1 概述 ·····························································································.141 5.1.1 基本原理 ··············································································.141 5.1.2 基本概念 ··············································································.142 5.1.3 分类与特点 ···········································································.146 5.2 电解加工 ·······················································································.147 5.2.1 加工过程及工艺特点 ·······························································.147 5.2.2 加工设备 ··············································································.150 5.2.3 电解加工主要工艺指标及其影响因素 ··········································.157 5.2.4 主要应用 ··············································································.161 5.3 电沉积加工 ····················································································.170 5.3.1 电铸加工 ··············································································.170 5.3.2 电刷镀加工 ···········································································.173 5.3.3 复合镀加工 ···········································································.176 习题 ····································································································.177 思政素材 ······························································································.177 拓展知识 ······························································································.177 典型案例 ······························································································.178 第6 章 化学作用特种加工技术 ····································································.180 6.1 化学铣切加工 ·················································································.180 6.1.1 加工原理、特点及应用范围 ······················································.180 6.1.2 工艺流程 ··············································································.182 6.2 化学抛光 ·······················································································.184 6.2.1 化学抛光原理和特点 ·······························································.184 6.2.2 化学抛光的工艺条件及应用 ······················································.184 6.3 化学镀加工 ····················································································.187 6.4 光化学腐蚀加工 ··············································································.188 6.4.1 概述·····················································································.188 6.4.2 加工原理 ··············································································.188 6.4.3 工艺流程 ··············································································.189 6.4.4 应用·····················································································.194 习题 ····································································································.194 思政素材 ······························································································.195 拓展知识 ······························································································.195 典型案例 ······························································································.196 第7 章 机械作用特种加工技术 ····································································.197 7.1 超声加工 ·······················································································.197 7.1.1 概述·····················································································.197 7.1.2 加工原理与特点 ·····································································.199 7.1.3 加工设备 ··············································································.200 7.1.4 主要工艺指标的影响因素 ·························································.205 7.1.5 主要应用 ··············································································.206 7.2 水射流加工 ····················································································.210 7.2.1 概述·····················································································.211 7.2.2 加工设备 ··············································································.212 7.2.3 工作参数 ··············································································.214 7.2.4 主要应用 ··············································································.215 7.3 挤压珩磨加工 ·················································································.217 7.3.1 加工原理 ··············································································.217 7.3.2 工艺系统 ··············································································.218 7.3.3 主要应用 ··············································································.219 7.4 磁性磨料研磨加工 ···········································································.220 7.4.1 加工原理 ··············································································.220 7.4.2 磁性磨料 ··············································································.221 7.4.3 研磨装置 ··············································································.221 7.4.4 主要应用 ··············································································.222 7.5 离子束加工 ····················································································.223 7.5.1 加工原理、分类与特点 ····························································.223 7.5.2 主要应用 ··············································································.226 习题 ····································································································.228 思政素材 ······························································································.228 拓展知识 ······························································································.230 典型案例 ······························································································.230 第8 章 复/组合能量作用特种加工技术 ··························································.232 8.1 概述 ·····························································································.232 8.2 电化学复合加工 ··············································································.233 8.2.1 电解-磨削加工 ·······································································.233 8.2.2 电解-珩磨加工 ·······································································.240 8.2.3 电解-研磨 ·············································································.241 8.2.4 电化学-机械复合抛光 ······························································.241 8.2.5 超声辅助电解加工 ··································································.243 8.2.6 激光辅助电解加工 ··································································.244 8.2.7 电解-电火花复合加工 ······························································.245 8.3 热作用复合加工 ··············································································.246 8.3.1 电火花-磨削加工 ····································································.246 8.3.2 超声辅助电火花加工 ·······························································.248 8.4 化学复合加工 ·················································································.249 8.4.1 机械-化学复合抛光 ·································································.250 8.4.2 化学-机械复合抛光 ·································································.251 8.5 LIGA 技术和准LIGA 技术 ································································.252 8.5.1 LIGA 技术 ·············································································.253 8.5.2 准LIGA 技术 ·········································································.254 习题 ····································································································.257 思政素材 ······························································································.257 拓展知识 ······························································································.258 典型案例 ······························································································.258 第9 章 3D 打印技术 ··················································································.260 9.1 概述 ·····························································································.260 9.2 3D 打印技术的典型工艺与应用 ··························································.262 9.2.1 光固化成型工艺 ·····································································.262 9.2.2 熔融沉积成型 ········································································.264 9.2.3 激光选区烧结 ········································································.267 9.2.4 三维立体打印 ········································································.269 9.2.5 喷射成型 ··············································································.271 9.3 其他3D 打印技术 ···········································································.273 9.3.1 激光选区熔化成型工艺 ····························································.273 9.3.2 激光近净成型工艺 ··································································.274 9.3.3 电子束熔丝沉积工艺 ·······························································.276 9.3.4 电弧增材制造技术 ··································································.277 9.3.5 激光熔丝增材制造技术 ····························································.277 9.4 3D 打印技术的应用与发展 ································································.278 习题 ····································································································.279 思政素材 ······························································································.279 拓展知识 ······························································································.281 典型案例 ······························································································.281 第10 章 微纳加工技术 ···············································································.283 10.1 MEMS 加工工艺 ············································································.283 10.1.1 光刻 ···················································································.284 10.1.2 体硅微结构加工技术 ······························································.285 10.1.3 面硅微结构加工技术 ······························································.288 10.1.4 键合技术 ·············································································.292 10.2 纳米技术与纳米加工技术 ································································.293 10.2.1 扫描探针加工技术 ·································································.293 10.2.2 电子束直写光刻技术 ······························································.294 10.2.3 聚焦离子束技术 ····································································.295 10.2.4 纳米压印技术 ·······································································.295 10.3 微型机械和微机电系统 ···································································.297 习题 ····································································································.298 思政素材 ······························································································.298 拓展知识 ······························································································.299 典型案例 ······························································································.300 参考文献 ···································································································.301
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